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How uPVC Windows Are Made: Inside a Coimbatore Factory

Ever wondered what happens between your measurement and your finished window? Here's how a uPVC window is actually made.

How it works

A uPVC window is built to your exact opening from quality profile, reinforcement, glass, and hardware. The making is a sequence of precise cuts, welds, and assembly — which is why made-to-measure fits so much better than off-the-shelf.

The steps

1
Your measurements set the exact dimensions for each unit
2
Profile is cut to size, with steel reinforcement inserted where needed
3
Corners are welded to form a strong, sealed frame
4
Hardware — rollers, locks, stays, gaskets — is fitted
5
Glass (single, double, or specified type) is glazed in
6
The finished unit is checked before it leaves for fitting

What this means for you

Because each unit is built to your opening from the start, it arrives ready to fit your wall precisely — no filling gaps, no compromise on a standard size.

Questions

Frequently asked

How is a uPVC window made?

Profile is cut to your measurements, reinforced with steel where needed, welded into a sealed frame, fitted with hardware, glazed, and checked before fitting.

Why is made-to-measure better?

Because the unit is built to your exact opening from the start, so it fits the wall precisely rather than approximating a standard size.

Does the profile get steel inside?

Larger frames do — steel reinforcement keeps them rigid against sash, glass, and wind loads.

From our range

What we make

uPVC Sliding Windows

Multi-track windows that need no swing space.

uPVC Casement Windows

Side-hung sashes for full airflow and the tightest seal.

uPVC Performance Systems

Double-glazed acoustic and thermal windows.

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Talk to the maker, not a middleman

When you're ready to talk to a maker rather than read about it, we'll measure your openings on site, advise honestly, and quote — factory-direct from our Pannimadai works in Coimbatore.